Toyota Troy

Toyota is adding 10.8 acres of new solar arrays across the company’s plants in Alabama, Missouri and West Virginia, reducing its reliance on outside energy needed for operations. The solar arrays will offset 6,480,000 kWh energy – the equivalent of powering nearly 800 homes per year.

The solar array at Toyota’s unit plant in Troy will span 1.5 acres and generate 0.75 megawatts of solar-generated energy. The project will be the largest solar array in Lincoln County.

The $1.7 million investment will reduce CO2 emissions at the plant by 750 metric tons annually. The project is expected to be complete in January of next year.

Toyota’s $9.3 million solar investment overall will generate 4.95 megawatts of energy and reduce CO2 emissions at the plants by 4,304 metric tons annually.

“Toyota continuously looks for new ways to reduce water usage, recycle materials and conserve energy, and we are proud to add solar panels to our line-up of best practices,” said Kevin Bell, TMNA Energy Manager. “We are committed to setting an example of sustainability to show how a company can significantly reduce the environmental impact of its operations.”

The new solar arrays join similar projects at Toyota plants in Texas and Mississippi, all of which support the company’s global Environmental Challenge 2050 to eliminate all carbon emissions from manufacturing by the middle of the century. Toyota Motor Corporation issued the “Challenge” as a set of six goals with a target of achieving beyond zero environmental impact. 

Toyota is one of the top 20 corporate users of installed onsite solar capacity in the U.S., according to the Solar Energy Industries Association.

TMMMO team members produce cylinder heads for every Toyota vehicle built in North America. The plant started production in 1991, and has grown to over 900 employees with $455 million invested. 

Toyota’s engine and transmission plant in Buffalo, West Virginia will be the largest solar array in the state. The array will span six acres and generate 2.6 megawatts of solar-generated energy. The $4.9-million investment will reduce CO2 emissions at the plant by 1,822 metric tons annually. The project is expected to be complete in March of 2021.

Established in 1996, TMMWV manufactures nearly one million engines and transmissions for the Toyota Avalon, Camry, Corolla, Highlander, Rav4 and Lexus ES and RX350. Additionally, in June 2020 TMMWV became the first Toyota facility in North America to begin producing hybrid transaxles, which are built for the Highlander and Sienna.

The Huntsville engine plant’s 3.3-acre solar array will be the largest constructed to date in Madison County, Alabama. The $2.7-million investment will generate 1.6 megawatts of solar-generated energy and reduce CO2 emissions at the plant by 1,732 metric tons annually.  The project is expected to be complete by the end of the year.

Since starting production in 2003, the engine plant has expanded five times with a total of $1.2 billion invested. Fourteen hundred team members currently build approximately 2,500 engines per day that go into one-third of Toyota vehicles produced in North America, making it one of the largest Toyota engine plants globally.